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Guided case: reading the chart across a lot change

Level 1 target mean is 100 mg/dL with SD 2 mg/dL. Level 2 target mean is 300 mg/dL with SD 5 mg/dL. Interpret the chart with the local analyzer, assay, reagent and control lots, and software version documented, because each can affect the significance of a lot-associated shift.

Reagent lot R17 is in use from Aug 3 through Aug 5. On Aug 6 at 06:55, reagent lot R18 is installed and QC is run before patient testing resumes, as required by the current approved procedure and applicable requirement. Level 1 reads 104 mg/dL, which is plus 2 SD. Level 2 reads 309 mg/dL, which is close to plus 2 SD (plus 1 SD is 305 mg/dL).

The first date the evidence changes is Aug 6, concurrent with the reagent lot change. Both levels move upward starting on that same run, so the pattern to name is a shift, and because it appears at both levels together, the preferred reading is a shared shift after the lot change rather than a problem confined to one control material. This is still monitoring evidence, not a conclusion: the chart shows that something changed at Aug 6, not that reagent lot R18 caused it.

The next step is not to redraw the mean or SD around the four post-change points to make them look acceptable; recalculating targets requires a valid baseline and a controlled transition under local policy, and doing it to erase an apparent shift would hide the very evidence the chart exists to show. Instead, inspect the documented lot-bridging comparison, calibration status, reagent storage and preparation record, analyzer flags, and the laboratory's QC procedure, in the order the local procedure specifies. Under 42 CFR 493.1256, controls must meet applicable laboratory and manufacturer acceptability criteria, and that determination must be documented, before patient results are released from an affected run. A shared shift at a lot change means investigate the transition record before releasing patient results, not redraw the limits.

Illustrative drawing — this picture was drawn rather than captured.

Line chart of level 1 control results from Aug 3 to Aug 9 in mg/dL, with a shaded band from minus 1 to plus 1 SD, a teal mean line at 100, a dashed coral phase-boundary line at Aug 6, and points at 98, 101, 100, 104, 105, 106, and 105, with the Aug 6 point marked in coral at plus 2 SD.
Figure 1Level 1 control results, Aug 3 through Aug 9, mean 100 mg/dL and SD 2 mg/dL, with reagent lot R18 installed Aug 6.
Guided case: two-level control results across the reagent lot transition.
Run date/timeEvent or flagLevel 1, mg/dLLevel 2, mg/dL
Aug 3, 07:15Baseline, reagent lot R1798302
Aug 4, 07:12Baseline101297
Aug 5, 07:14Baseline100301
Aug 6, 06:55Reagent lot R18 installed; QC before patient testing104309
Aug 7, 07:10No new event105310
Aug 8, 07:11No new event106311
Aug 9, 07:13No new event105312
Expected percentage of normally distributed control results within each SD band.
BandExpected percentage of points
Plus or minus 1 SDAbout 68.27 percent
Plus or minus 2 SDAbout 95.45 percent
Plus or minus 3 SDAbout 99.73 percent

Knowledge checks

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Knowledge check 1

In the guided case, level 1 and level 2 both move upward starting on the same run. What is the first run date on which the evidence changed?

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Knowledge check 2

Level 1 goes from a baseline near 100 mg/dL to a sustained 104 to 106 mg/dL, and level 2 goes from near 300 mg/dL to a sustained 309 to 312 mg/dL, both starting the same run and neither exceeding plus 3 SD. What pattern best describes this?

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